1) Project overview: what, where, who, and why
In late 2024, Sonus Gear Flow was brought into a renovation at Westbridge Arts Center, a mid-sized nonprofit in Tacoma, Washington. The facility had six practice rooms used by private instructors and small ensembles, plus a 24-seat “lab” classroom. The rooms were heavily booked, but they weren’t usable for any serious recording: the isolation was inconsistent, HVAC noise was high, and the acoustics were either too live (piano room) or unnaturally dead (a carpeted sax room with foam stuck to every wall).
The center didn’t want a full studio build-out. They wanted practice rooms that could double as “capture rooms” for high-quality demos, lesson recordings, and remote auditions—without a dedicated control room and without losing the day-to-day practicality of a teaching facility. The users were a rotating cast: instructors, students, and visiting clinicians. The design had to be robust, repeatable, and hard to misuse.
Stakeholders included the facility director (budget and scheduling), two lead instructors (piano and drums), an external MEP contractor (HVAC), and our team (acoustics, audio infrastructure, and commissioning). The budget for audio + acoustic construction was capped at $185,000, with a hard deadline of 12 weeks from first site walk to reopening for the spring term.
2) Challenges and requirements at the outset
The starting condition was typical for older education buildings: 2x4 stud walls with single-layer 5/8" drywall, hollow-core doors, ceiling plenums tied together, and a shared corridor return. You could hear a trumpet scale from two doors down. The HVAC used standard supply diffusers with undersized ductwork; measured noise floor in several rooms hovered around NC-40 to NC-45 with the fan at normal teaching settings.
We documented baseline performance over two days:
- Isolation: Adjacent-room leakage clearly audible; informal checks suggested effective STC in the high 30s at best, dominated by door and flanking paths.
- Noise: HVAC broadband noise with a strong 250 Hz component; one room had a 60 Hz hum that traced to a lighting transformer sharing a circuit with an old dimmer rack.
- Acoustics: RT60 varied from ~0.25 s (over-treated) to ~0.85 s (hard surfaces) in small rooms (~110–160 ft²), creating inconsistent recording results.
- Practicality: Rooms needed to remain durable and easy to reset, with minimal “studio-only” behavior expectations.
The requirements the client agreed to in writing were specific:
- Minimum isolation target: “Not disrupted by typical adjacent practice” defined as drum kit at 95 dBA inside Room A producing no more than ~35 dBA broadband inside Room B at typical mic positions (a practical, not purely STC-driven metric).
- Noise floor: NC-25 or better in all rooms with HVAC running at occupied mode.
- Acoustic character: Consistent, controllable, “recordable” sound with adjustable absorption; target RT60 ~0.35–0.45 s in the midband for the smaller rooms.
- Recording readiness: Each room gets a simple capture point: wall panel with XLR, headphone out, network, and a clear “how to” workflow.
- Timeline: 12 weeks total, including commissioning and staff training.
3) Approach and methodology chosen
We treated this as a repeatable-room design rather than six custom studios. The key methodology decisions were:
- Standardize a “room kit”: One isolation strategy, one door strategy, one acoustic package, one recording I/O package—scaled by room size.
- Prioritize flanking control: In practice rooms, the weak links are almost always doors, ceiling plenums, ductwork, and electrical penetrations. We built the plan around those first, then added wall mass where it mattered.
- Commission early: We scheduled mid-construction verification (HVAC rough-in checks, door seals, penetrations) to avoid late-stage surprises that break budgets.
On the audio side, we avoided building a full control room. Instead, we designed each room to support two modes: (1) self-contained recording to a portable interface and laptop; (2) networked capture to a small rack in the admin office using Dante for flexible routing during events.
4) Step-by-step execution narrative
Week 1–2: Site survey, measurements, and scope lock
We performed SPL measurements and simple transfer tests using a calibrated loudspeaker (Genelec 8030C on pink noise) and an SPL meter at standardized positions. We also used a basic impulse response capture (sweeps through Room EQ Wizard) to establish baseline RT and identify strong modes. Rooms clustered around 9' ceilings with dimensions that produced predictable low-frequency buildup around 70–90 Hz.
The scope was locked with a phased construction plan so the center could keep two rooms operational while the other four were rebuilt. That decision reduced revenue loss, but it complicated scheduling and required aggressive dust control and after-hours work.
Week 3–4: Isolation design and coordination with trades
The isolation package was designed around three layers: doors, ceilings, and selective wall upgrades.
- Doors: Replace hollow-core doors with solid-core 1-3/4" units, add perimeter seals (Pemko S773) and automatic door bottoms (Zero International 365). Door frames were caulked with acoustical sealant and shimmed to avoid gaps.
- Ceilings: The biggest flanking path was the shared plenum. We created isolation lids: double-layer 5/8" Type X gypsum on resilient isolation clips and hat channel (Kinetics IsoMax style system), with insulation above. This was the single most disruptive construction step, but it delivered the most predictable improvement.
- Walls: Where rooms shared partitions, we added one additional layer of 5/8" gypsum with damping compound (Green Glue) on the practice-room side only, to manage cost. Full double-stud construction wasn’t feasible under budget and time.
Electrical coordination mattered more than usual. We required back-to-back boxes to be eliminated on shared walls. Penetrations were putty-padded, and we moved a noisy lighting circuit off the audio outlets. We also specified isolated ground receptacles for the recording panels.
Week 5–7: HVAC noise mitigation
The HVAC was the make-or-break element for recording. We worked with the MEP contractor to reduce turbulence and breakout noise:
- Supply air: Added lined duct sections near diffusers and replaced two high-velocity diffusers with larger, low-face-velocity models.
- Silencing: Installed 8" and 10" duct silencers on three of the noisiest runs where space allowed.
- Returns: Shifted from corridor return reliance to ducted returns for the two most critical rooms (drums and piano), preventing cross-room bleed through the hallway.
- Balancing: Rebalanced airflow to lower static pressure; target was comfort at lower fan speed rather than brute-force airflow.
Midway through week 6, we discovered a constraint: one chase couldn’t fit the specified silencer length. The compromise was a shorter silencer plus an additional lined elbow section—less ideal, but still reduced the dominant 250 Hz component by several dB.
Week 8–9: Acoustic treatment package and consistency tuning
The goal was not “dead rooms,” but rooms that are reliably mixable and flattering for close-mic and moderate-distance recording. We standardized a treatment kit:
- Broadband absorption: 2" and 4" mineral wool panels (Owens Corning 703 equivalent) wrapped in durable fabric, mounted with a 1" air gap where possible.
- Corner control: 4" panels straddling two vertical corners in each room, prioritized behind the performer position.
- Variable acoustics: Two hinged absorber/gobo panels per room—one side absorptive, one side reflective (1/4" plywood over battens). This let instructors “open up” the room for classical instruments or tighten it for voiceover.
- Diffusion (selective): In the piano room, we added a shallow 1D slat diffuser on the rear wall to avoid an overly controlled sound and to reduce flutter without killing brightness.
The drum room got a different emphasis: more low-frequency absorption and less reflection near the kit. We used thicker panels (4") at early reflection points and left one wall partially reflective to keep cymbals from sounding papery.
Week 10–11: Recording I/O, network, and workflow
Each room received a wall panel at standing height:
- 2x XLR female mic inputs (balanced, star-quad cable)
- 2x XLR male line outputs (for powered monitors or cue)
- 1x EtherCON (Cat6 shielded) for Dante or general network
- 1x 1/4" TRS headphone jack fed by a small in-wall headphone amp
For equipment, we designed around what a center can realistically maintain:
- Portable capture kits (checkout): Focusrite Scarlett 4i4 interfaces, Sennheiser HD 280 Pro headphones, two Shure SM57s, one SM58, two K&M stands, and short Mogami XLRs.
- Installed options (two priority rooms): A small rack in the admin office with a Dante-enabled interface (Focusrite RedNet series) for routing during clinician events, tied to the room EtherCONs through a managed switch.
- Monitoring: We did not permanently install monitors in every room. Instructors move furniture constantly, and fixed speakers get abused. Instead, the center purchased two pairs of Genelec 8020D as “floating monitors” for the piano and lab room.
We also wrote a one-page workflow that lived on the wall: gain staging targets, where to place the mic, and a basic “quiet checklist” (HVAC setting, door fully latched, phone off, chair legs not scraping).
Week 12: Commissioning and handoff
Commissioning included HVAC noise verification, door seal inspection, and basic acoustic measurements. We ran a drum-kit playback test (multi-sampled kit through a sub and full-range speaker) to repeatably check bleed, then verified with real playing. Staff training covered how to maintain door seals, what not to penetrate, and how to reset the variable panels.
5) Technical decisions and trade-offs made
Several trade-offs shaped the final build:
- No floating floors: A floated slab or spring floor would have helped the drum room, but it would have consumed budget and time and complicated door thresholds. Instead, we improved isolation via ceiling/wall mass and strict door sealing. Impact noise is still present, but airborne bleed is controlled.
- Selective wall upgrades: We didn’t rebuild every partition. Adding damped mass to the most critical shared walls provided a measurable improvement without a full structural reframe.
- HVAC compromises: Where silencer length was limited, we combined shorter silencers with lined elbows and careful balancing. The result met targets, but it required more tuning hours.
- Distributed capture vs. full studio: The “room panel + portable kit” approach reduced maintenance and prevented the rooms from becoming tech clutter zones. It also meant users needed simple training and a consistent checkout process.
6) Results and outcomes with specific details
Post-renovation measurements were taken after furniture and treatment were installed:
- Noise floor: Five rooms measured between NC-20 and NC-25 in occupied HVAC mode; the remaining room (with the shortened silencer constraint) measured NC-27 but was subjectively acceptable for close-mic work.
- Isolation: In the critical adjacency (drum room next to sax room), a 95 dBA drum performance produced ~33–36 dBA broadband in the adjacent room at the mic position with doors closed and HVAC running. The corridor leakage dropped dramatically once door seals were properly adjusted.
- Acoustics: Small rooms landed in the 0.35–0.48 s RT60 range (500 Hz–2 kHz) depending on variable panel position. Flutter echo issues were eliminated. The piano room retained enough liveliness for classical practice while allowing controlled close-mic recording.
- Usability: The wall panels reduced setup time. Instructors reported they could be recording within 5 minutes (mic stand out, XLR in, headphone check) instead of the previous 20–30 minutes of chasing noise and repositioning to avoid reflections.
The center reopened on schedule. Over the first eight weeks, the checkout kits were used on average 18 times per week. Two clinician events used Dante routing to capture multitrack from two rooms simultaneously, feeding a laptop running Reaper in the lab classroom.
7) Lessons learned and what could be done differently
Three items stood out after the first term:
- Door hardware needs a maintenance plan: Automatic door bottoms drift with heavy use. We returned after six weeks to re-tension two units and re-align a latch. If we were doing it again, we’d include a quarterly inspection checklist in the facilities SOP from day one.
- HVAC coordination should start earlier: Even small duct changes cascade into ceiling height and framing decisions. Starting MEP coordination one week earlier would have reduced redesign time around the chase constraint.
- Room furniture matters as much as panels: One room had metal chairs that squeaked and transferred noise. We replaced them with sturdier padded seats. If we were rebuilding again, we’d budget for “silent furniture” explicitly.
8) Takeaways applicable to other projects
- Control flanking paths before adding mass everywhere: Doors, ceilings, returns, and penetrations typically dominate real-world performance in practice facilities.
- Design for repeatability: Standardized room kits (treatment layout, I/O panels, checkout gear) reduce user error and simplify maintenance across multiple rooms.
- Set practical performance metrics: “STC targets” are helpful, but a defined use-case test (e.g., drum kit in Room A, mic in Room B) keeps everyone aligned on outcomes.
- HVAC noise is a recording spec, not a comfort spec: NC-25 is achievable in renovated spaces, but only if you address velocity, lining, and return paths—not just add more insulation.
- Variable acoustics beat one-size-fits-all deadening: Hinged absorber/reflector panels gave instructors control and kept rooms musically useful.
- Keep recording workflows simple and hard to misuse: A wall panel plus portable interface kit outperformed a complex installed system in rooms with rotating users.
Practice rooms can be recording-capable without becoming fragile studio spaces. The difference is treating noise and usability as engineering constraints from the first walkthrough, then enforcing consistency through standardized details: sealed doors, isolated ceilings, quiet air, and a recording path that works the same way in every room.










